Wednesday, 29 December 2021

Types of Shapers

The shaper is a reciprocating type of machine tool intended primarily to produce flat surfaces. These surface may be horizontal, vertical or inclined.

Types of shaper

Depending upon the design features shapers are classified in the following ways:

1. According to the type of mechanism used for giving reciprocating motion to the ram:

a) Crank type b) Geared type c) Hydraulic type

2. According to the position and travel of the ram:

a) Horizontal type b) vertical type c) travelling head type

3. According to the type of design of the table

a) standard shaper b) universal shaper

4. According to the type of cutting stroke

a) Push type b) Pull type

Crank type

Crank mechanism is used to convert rotary motion of the motor to the reciprocating motion of the ram

Geared type

The reciprocating motion of the ram is obtained by the rack and pinion mechanism

Hydraulic type

Reciprocating motion of the ram is obtained by the piston operated by hydraulic power

Horizontal shaper

Cutting motion of the ram is in horizontal direction

Vertical shaper

Cutting motion of the ram is in vertical direction

Travelling head shaper

In addition to the reciprocating motion, the ram can be fed in a crosswise direction also

Plain shaper

The table cannot be swivelled for cutting angular surfaces

Universal shaper

The table can be swivelled in two mutually perpendicular axes to facilitate the machining of angular surfaces

Push type Shaper

The metal is removed (cutting motion) when the ram moves away from the column. This is the most general type shaper.

Pull type shaper

The cutting motion is the movement of the ram towards the column

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